Kawasaki Voyager XII Problems : 5 Common Issues (Explained)

One of Kawasaki’s motorcycle models is the Kawasaki Voyager XII. It is best labeled as a luxury tourer. If you are considering purchasing it you are on the right path. You do need to know the common Kawasaki Voyager XII problems. This is our focus today.

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What Is The Kawasaki Voyager XII?

The Kawasaki Voyager XII is a motorbike. It has a 4-stroke transverse 4 cylinder engine. It has a 5-speed transmission and a fuel capacity of 23 liters or 6.1 gallons. It is a comfortable motorcycle with good fuel economy. However, there are some common Kawasaki Voyager XII problems to be wary of.

Kawasaki Voyager XII Problems

As with any motorcycle model there tends to be common problems users experience. The Kawasaki Voyager XII does have it set of common problems. Let us look at some of them here:

1. Overheating

Your Kawasaki Voyager XII’s engine may overheat. This is a common problem that needs you to do some checks first. Some of the common causes of overheating in your Kawasaki Voyager XII are:

  • Faulty or dirty cooling fans.
  • Faulty, dirty, or leaking radiator.
  • Damaged or leaking hoses.
  • Damaged or leaking water pump.
  • Insufficient coolant.
  • Gasket may be damaged.

Troubleshooting Overheating Problem

When your Kawasaki Voyager XII overheats you must address the issue as soon as you can. This is because overheating can end up compromising other components of your Kawasaki Voyager XII. Some of the possible solutions to the problem are:

  • Fix, clean, or replace cooling fans.
  • Fix, clean or replace radiator.
  • Replace damaged hoses.
  • Fix or replace water pump.
  • Ensure coolant is at optimum level.
  • Fix or replace gasket.

2. Engine Not Starting

It is usually common to experience a problem where the Kawasaki Voyager XII fails to start. Often times this emanates from some fuel system-related issues. When the Kawasaki Voyager XII fails to start some possible causes are:

  • Flat or faulty battery.
  • Inadequate, excess, stale, dirty, or wrong fuel.
  • Blocked fuel lines.
  • Faulty or worn out spark plugs.
  • Dirty or clogged carburetor.
  • Damaged vacuum lines.
  • Dirty filters.

Troubleshooting Engine Not Starting Problem

When a Kawasaki Voyager XII fails to start the problem is mostly easy to deal with. Just ensure you figure the correct root cause since the possibilities are many. Some of the remedies you can explore here are:

  • Replacing battery.
  • Ensuring the correct and right amount of fuel.
  • Clean filters and fuel lines.
  • Replace spark plugs.
  • Fix vacuum lines.
  • Clean or replace carburetor.

3. Engine Stalling

Your Kawasaki Voyager XII can encounter stalling issues. This can happen after just a few minutes of running it. At times it may happen at idling. It is a very disruptive problem which may be caused by:

  • Fuel lines could be clogged.
  • Injectors or jets may be clogged.
  • Vacuum in fuel tank.
  • Stale, dirty, inadequate, or wrong fuel.

Troubleshooting Engine Stalling Problem

When your Kawasaki Voyager XII stalls the issue largely lies with the fuel system. Usually it is restricted fuel flow in some way that causes the problem. You have to make thorough checks to determine the actual cause. Then you can explore the following remedies:

  • Clean or replace fuel lines.
  • Clean or replace injectors.
  • Get rid of vacuums in fuel tank.
  • Top or replace fuel ensuring it is the correct type.

4. Gear Shifting Complications

This is yet another Kawasaki Voyager XII problem users may face. You may experience a wide range of gear shifting complications. It can either pertain to shifting up or shifting down. It can even be both ways. This is a problem that may be caused by:

  • Gears could be stuck.
  • Clutch may be faulty or worn out.
  • Gearbox may be faulty or worn out.
  • Input or output shafts may be faulty, damaged, or worn out.
  • Shift drum may be damaged or worn out.

Troubleshooting Gear Shifting Complications Problem

It is important to note that gear shifting complications entail some complex mechanisms on your Kawasaki Voyager XII. It is wise to do some checks to figure out the cause. However, if you are unsure of what to do it would be best to engage skilled professional technicians or mechanics. Remedies to this problem include:

  • Fixing or replacing clutch.
  • Fixing, replacing, or getting gearbox serviced.
  • Fix or replace input or output shafts.
  • Replace shift drum.

5. Brakes Dragging

Some Kawasaki Voyager XII users report the problem of brakes dragging. This means when they engage the brakes, the motorcycle takes time to decelerate and come to a stop. This is a huge risk given how fast the Kawasaki Voyager XII can get. Common causes of this problem are:

  • Faulty or worn out brake pads.
  • Brake fluid may be stale, dirty, or inadequate.
  • Pistons could be stuck.
  • Faulty brake calipers.
  • Levers may be incorrectly set up.

Troubleshooting Brakes Dragging Problem

Figure out what the source of the problem is. When your Kawasaki Voyager XII experiences this problem take it seriously. Once you have narrowed down the possible causes you can then explore the following solutions:

  • Replace brake pads.
  • Ensure pistons are not stuck; replace them if necessary.
  • Fix or replace brake calipers.
  • Adjust levers to minimize lag.
  • Top up or replace brake fluid.

How To Avoid Kawasaki Voyager XII Problems

Each time before and after you use your Kawasaki Voyager XII, inspect it. This is to quickly note any areas requiring immediate attention. It is also prudent to regularly clean your Kawasaki Voyager XII, especially after use. Get it regularly serviced. Do routine works e.g. replacing oils, replacing fluids, or replacing worn out parts. It is also important to ride your Kawasaki Voyager XII responsibly; do not be reckless.

How Much Horsepower Does A Kawasaki Voyager XII Have?

The Kawasaki Voyager XII delivers 97 HP (70.8 kW) at 7000 RPM.

How Much Does The Kawasaki Voyager XII Weigh?

The Kawasaki Voyager XII weighs 330.2 kilograms or 728 pounds.


The Kawasaki Voyager XII is a good investment. Do not be fazed by the common problems we discussed. They are problems that can be avoided and effectively dealt with if they pop up. The hallmark of ensuring a smooth user experience is responsible riding and handling.