Honda Rincon 680 Problems : Top 5 Issues (Explained)

The Honda Rincon 680 is an all-terrain vehicle (ATV) that offers an exceptional off-road riding experience. With its robust engine, advanced features and durable build, it has become a revered ATV amongst enthusiasts. However, like any machine, the Honda Rincon 680 is not immune to problems and inthiss article, we will be exploring some of the most common issues that Honda Rincon 680 owners may encounter and the troubleshooting tips to help you get back on the trails in no time.

Table of Contents

What Is The Honda Rincon 680?

The Honda Rincon 680 is a high-performance ATV designed for off-road adventures. With its 675cc liquid-cooled, fuel-injected engine, it can deliver impressive power, making it suitable for a wide range of terrains and activities, from trail riding to hauling heavy equipment loads. The Honda Rincon 680 also features Honda’s TraxLok(Reserved) 2WD/4WD system, which allows you to switch between two-wheel drive and four-wheel drive with the push of a button, providing better traction and control on challenging terrain conditions.

Honda Rincon 680 Problems

1. Starting Problems

Some of the most common problems faced by Honda Rincon 680 owners are engine-related issues. If you experience difficulty starting the ATV then there’s probably an issue with;

  • A clogged air filter
  • A clogged fuel system
  • A faulty spark plug

Troubleshooting Starting Problems

  • First you should check the air filter to ensure it is clean and free from debris because a clogged air filter can stop airflow and result in reduced engine performance.
  • Also inspect the fuel system for any blockages or leaks because a faulty fuel pump or dirty fuel filter can cause starting problems and engine stalling.
  • Check the spark plug to ensure it is properly gapped and in good condition as a worn-out or fouled spark plug can lead to misfires and reduced engine performance.

2. Electrical Problems

Electrical problems can also occur in the Honda Rincon 680. If you experience problems with the ATV’s lights, ignition or other electrical components, then there’s most probably something wrong with;

  • The battery
  • The wiring
  • The fuse box

Troubleshooting Electrical Problems

  • Start by checking the battery voltage using a multimeter because a weak or dead battery can cause electrical problems and prevent the ATV from starting.
  • Faulty wiring can cause intermittent electrical issues or a complete failure of certain electrical components, if you have damaged or frayed wiring then it needs to be replaced.
  • Check the fuses to make sure thag none of them are blown and if a fuse is blown then you should replace it with a new one of the same rating.

3. Transmission And Drivetrain Problems

The transmission and drivetrain are very critical components of the Honda Rincon 680 and problems in these areas can badly impact the ATV’s performance. If you experience issues with shifting gears or notice unusual noises coming from the transmission, then it may be due to;

  • Low transmission fluid levels
  • Dirty transmission fluid
  • Wrong fluid type

Troubleshooting The Transmission And Drivetrain Problems

  • You should start by checking the transmission fluid level and condition because low or dirty transmission fluid can cause shifting problems and damage the transmission components.
  • If the transmission fluid level is low then you should top it up with the recommended type of fluid. If the fluid is dirty or contaminated then it will also be necessary to drain and replace it.
  • Be sure to only use the recommended transmission fluid from the Honda Rincon 680’s user manual.
  • If the transmission and drivetrain issues persist then it is recommended to consult a qualified Honda ATV mechanic for further assistance and repairs.

4. Suspension And Handling Problems

Suspension and handling problems can affect the Honda Rincon 680’s ability to provide a comfortable and stable ride. If you notice excessive bouncing, bottoming out or a rough ride with the ATV then it may be due to;

  • A damaged suspension
  • Deflated tires
  • A faulty wheel alignment

Troubleshooting Suspension And Handling Problems

  • First you should check the suspension’s components for any signs of damage or wear, such as leaking shocks or worn-out bushings and replace any damaged or worn parts.
  • Also make sure that the Honda Rincon 680 ATV’s tires are properly inflated to the recommended pressure as underinflated or overinflated tires can affect the ATV’s handling and ride quality.
  • Check the wheel alignment to ensure that all four wheels are properly aligned as misaligned wheels can cause handling issues and uneven tire wear.

5. Brake And Clutch Problems

Brake and clutch problems can compromise the safety and performance of the Honda Rincon 680. If you notice that the brakes are not as responsive as they used to be or if the clutch is slipping then the problem may lie with;

  • Brake fluid level
  • Faulty clutch cable/ clutch plates

Troubleshooting Brake And Clutch Problems

  • You should start by checking the brake fluid level and condition because low brake fluid can cause a soft or spongy brake pedal and reduced braking performance.
  • If the clutch is slipping then it may be advantageous to adjust the clutch cable or replace the clutch plates.
  • Also be sure to always consult the Honda Rincon 680 ATV’s user’s manual for more instructions on how to perform these tasks.

How To Avoid Honda Rincon 680 Problems

  • Be sure to perform regular maintenance like as oil changes to keep the engine running optimally.
  • Make sure to always check and clean the air filter.
  • Check the spark plugs for any dirt or clogging and then clean them if it is necessary to do so.
  • Keep the ATV clean and free from mud and debris can help prevent issues with the electrical system, suspension and drivetrain.
  • Also follow the manufacturer’s recommendations for tire pressure, lubrication, and other maintenance tasks.

How Often Should I Service My Honda Rincon 680?

The recommended service period for the Honda Rincon 680 can be found in the owner’s manual. But it is advisable to perform regular maintenance tasks, such as oil changes, air filter cleaning or replacement and spark plug inspection at the recommended time intervals or sooner if you ride in dusty or muddy conditions all the time.

Can I Use Aftermarket Parts And Accessories On My Honda Rincon 680?

While aftermarket parts and accessories can offer great or better features or customization options, it is good to choose reputable brands that are compatible with your Honda Rincon 680 ATV.


The Honda Rincon 680 is a powerful ATV that can provide countless hours of off-road fun and when you familiarize yourself with common problems and their troubleshooting methods, you can ensure that your Honda Rincon 680 remains in top shape and delivers optimal off-road riding performance. This way you can be sure that no matter which trail you take, your Honda Rincon 680 will be able to take on the challenge with relative ease.